Drop Size Distribution in Agitated Contactor: A Review

Authors

  • Marwa S. Hamed Department of Chemical Engineering, Al-Nahrain University, Baghdad, Iraq
  • Basim O. Hasan Department of Chemical Engineering, Al-Nahrain University, Baghdad, Iraq
  • Hussein T. Znad WA School of Mines: Minerals, Energy and Chemical Engineering, Curtin University, Perth, WA, 6845, Australia.
  • Sahir M. Al-Zuraiji Surface Chemistry and Catalysis Department, Centre for Energy Research, Budapest, Hungary.

DOI:

https://doi.org/10.29194/NJES.27010001

Keywords:

Stirrer Tank, Breakage Time, Breakage Probability, d32

Abstract

The breakage rate of liquid drops in the dispersed phase is a key way to improve the heat and mass transfer between the continuous/dispersed phases. This work includes a review of experimental results of liquid drop breakage in an agitated tank. The study highlighted the experimental conditions that were investigated as well as the important findings about the impact of operating conditions on some breakup parameters. The conflicts and discrepancies in the findings of those studies were identified and analyzed. The review found that many experimental parameters affect the drop breakage rate. The breakage probability (BP), number of fragments, and breakage time (BT) are direct functions of power input.

 

Downloads

Download data is not yet available.

References

J. Solsvik and H. A. Jakobsen, “Single drop breakup experiments in stirred liquid-liquid tank,” Chem. Eng. Sci., vol. 131, pp. 219–234, 2015, doi: 10.1016/j.ces.2015.03.059.

A. Rivière, W. Mostert, S. Perrard, and L. Deike, “Sub-Hinze scale bubble production in turbulent bubble break-up,” J. Fluid Mech., vol. 917, 2021.

B. O. Hasan, M. F. Hamad, H. S. Majdi, and M. M. Hathal, “Experimental characterization of dynamic behavior of single bubble breakage in an agitated tank,” Eur. J. Mech., vol. 85, pp. 430–443, 2021.

H. Zhou, X. Yu, B. Wang, S. Jing, W. Lan, and S. Li, “Experimental study on drop breakup time and breakup rate with drop swarms in a stirred tank,” AIChE J., vol. 67, no. 1, 2021, doi: 10.1002/aic.17065.

R. Andersson and B. Andersson, “Modeling the breakup of fluid particles in turbulent flows,” AIChE J., vol. 52, no. 6, pp. 2031–2038, 2006.

J. Solsvik, P. J. Becker, N. Sheibat-Othman, I. Mohallick, R. Farzad, and H. A. Jakobsen, “Viscous Drop Breakage in Liquid–Liquid Stirred Dispersions: Population Balance Modeling,” J. Dispers. Sci. Technol., vol. 36, no. 4, pp. 577–594, 2015, doi: 10.1080/01932691.2014.910471.

S. Maaß and M. Kraume, “Determination of breakage rates using single drop experiments,” Chem. Eng. Sci., vol. 70, pp. 146–164, 2012, doi: 10.1016/j.ces.2011.08.027.

P. M. Doran, Bioprocess engineering principles. Elsevier, 1995.

D. Zhao, B. Azzopardi, Y. Yan, H. Morvan, R. F. Mudde, and S. Lo, Hydrodynamics of gas-liquid reactors: normal operation and upset conditions. John Wiley & Sons, 2011.

E. L. Paul, V. A. Atiemo-Obeng, and S. M. Kresta, Handbook of industrial mixing: science and practice, vol. 1. John Wiley & Sons, 2003.

L. Li and B. Xu, “Numerical analysis of hydrodynamics characteristics in a top-covered unbaffled stirred tank,” Chem. Pap., vol. 75, no. 11, pp. 5873–5884, 2021.

M. Martín, F. J. Montes, and M. A. Galán, “Influence of impeller type on the bubble breakup process in stirred tanks,” Ind. Eng. Chem. Res., vol. 47, no. 16, pp. 6251–6263, 2008.

P. Patil and S. Kumar, “Breakup of drops around the edges of Rushton turbine,” Can. J. Chem. Eng., vol. 88, no. 6, pp. 912–918, 2010.

P. D. Patil and S. Kumar, “Continued self-similar breakup of drops in viscous continuous phase in agitated vessels,” Chem. Eng. Sci., vol. 66, no. 20, pp. 4932–4935, 2011, doi: 10.1016/j.ces.2011.06.028.

S. Maaß, N. Paul, and M. Kraume, “Influence of the dispersed phase fraction on experimental and predicted drop size distributions in breakage dominated stirred systems,” Chem. Eng. Sci., vol. 76, pp. 140–153, 2012.

H. Zhou, J. Yang, S. Jing, W. Lan, Q. Zheng, and S. Li, “Influence of Dispersed-Phase Viscosity on Droplet Breakup in a Continuous Pump-Mixer,” Ind. Eng. Chem. Res., vol. 58, no. 51, pp. 23458–23467, 2019.

S. Hermann, S. Maaß, D. Zedel, A. Walle, M. Schäfer, and M. Kraume, “Experimental and numerical investigations of drop breakage mechanism,” in 1st International Symposium on Multiscale Multiphase Process Engineering (MMPE), Kanazawa, Japan, 2011, pp. 4–7.

H. A. Alabdly, H. S. Majdi, M. F. Hamad, M. M. Hathal, and B. O. Hasan, “Effect of impeller geometry on bubble breakage and the contributions of different breakage mechanisms in a stirred tank,” Fluid Dyn. Res., vol. 52, no. 6, p. 65504, 2020.

A. M. Mhawesh, B. O. Hasan, and H. Znad, “Hydrodynamics of Stirred Tank and Bubble Breakup Behavior Induced by Rushton Turbine,” Al-Nahrain J. Eng. Sci., vol. 25, no. 1, pp. 35–43, 2022.

B. O. Hasan, “Single Bubble Breakage in Oil Under Stirring Conditions,” Al-Nahrain J. Eng. Sci., vol. 25, no. 1, pp. 6–11, 2022.

M. Ashar, D. Arlov, F. Carlsson, F. Innings, and R. Andersson, “Single droplet breakup in a rotor-stator mixer,” Chem. Eng. Sci., vol. 181, pp. 186–198, 2018.

S. Galinat et al., “Breakup of a drop in a liquid–liquid pipe flow through an orifice,” AIChE J., vol. 53, no. 1, pp. 56–68, 2007.

S. Galinat, O. Masbernat, P. Guiraud, C. Dalmazzone, and C. Noı, “Drop break-up in turbulent pipe flow downstream of a restriction,” Chem. Eng. Sci., vol. 60, no. 23, pp. 6511–6528, 2005.

E. H. Herø, N. La Forgia, J. Solsvik, and H. A. Jakobsen, “Single oil drop breakage in water: Impact of turbulence level in channel flow,” Chem. Eng. Sci. X, vol. 12, p. 100111, 2021, doi: 10.1016/j.cesx.2021.100111.

R. P. Hesketh, A. W. Etchells, and T. W. F. Russell, “Experimental Observations of Bubble Breakage in Turbulent Flow,” Ind. Eng. Chem. Res., vol. 30, no. 5, pp. 835–841, 1991, doi: 10.1021/ie00053a005.

M. Konno, M. Aoki, and S. Saito, “Scale effect on breakup process in liquid-liquid agitated tanks,” J. Chem. Eng. Japan, vol. 16, no. 4, pp. 312–319, 1983.

J. F. Walter and H. W. Blanch, “Bubble break-up in gas—liquid bioreactors: break-up in turbulent flows,” Chem. Eng. J., vol. 32, no. 1, pp. B7–B17, 1986.

B. O. Hasan, “Breakage of drops and bubbles in a stirred tank: A review of experimental studies,” Chinese J. Chem. Eng., vol. 25, no. 6, pp. 698–711, 2017.

V. Hančil and V. Rod, “Break-up of a drop in a stirred tank,” Chem. Eng. Process. Process Intensif., vol. 23, no. 3, pp. 189–193, 1988.

M. Kuriyama, M. Ono, H. Tokanai, and H. Konno, “The number of daughter drops formed per breakup of a highly viscous mother-drop in turbulent flow,” J. Chem. Eng. Japan, vol. 28, no. 4, pp. 477–479, 1995.

A. Zaccone, A. Gäbler, S. Maaß, D. Marchisio, and M. Kraume, “Drop breakage in liquid-liquid stirred dispersions: Modelling of single drop breakage,” Chem. Eng. Sci., vol. 62, no. 22, pp. 6297–6307, 2007, doi: 10.1016/j.ces.2007.07.026.

A. Daub, M. Böhm, S. Delueg, and J. Büchs, “Measurement of maximum stable drop size in aerated dilute liquid–liquid dispersions in stirred tanks,” Chem. Eng. Sci., vol. 104, pp. 147–155, 2013.

A. Bąk and W. Podgórska, “Drop breakage and coalescence in the toluene/water dispersions with dissolved surface active polymers PVA 88% and 98%,” Chem. Eng. Res. Des., vol. 91, no. 11, pp. 2142–2155, 2013.

A. Daub, M. Böhm, S. Delueg, M. Mühlmann, G. Schneider, and J. Büchs, “Maximum stable drop size measurements indicate turbulence attenuation by aeration in a 3 m3 aerated stirred tank,” Biochem. Eng. J., vol. 86, pp. 24–32, 2014.

H. Tokanai and M. Kuriyama, “Sizes of maximum stable drops with different flow behavior in liquid–liquid agitation,” J. Chem. Eng. Japan, vol. 48, no. 4, pp. 257–261, 2015.

J. Solsvik, S. Maaß, and H. A. Jakobsen, “Definition of the single drop breakup event,” Ind. Eng. Chem. Res., vol. 55, no. 10, pp. 2872–2882, 2016.

E. Bucciarelli, R. Formánek, B. Kysela, I. Fořt, and R. Šulc, “Dispersion kinetics in mechanically agitated vessel,” EPJ Web Conf., vol. 213, p. 02008, 2019, doi: 10.1051/epjconf/201921302008.

Downloads

Published

23-06-2024

How to Cite

[1]
M. S. Hamed, B. O. Hasan, H. T. Znad, and S. M. Al-Zuraiji, “Drop Size Distribution in Agitated Contactor: A Review”, NJES, vol. 27, no. 1, pp. 1–8, Jun. 2024, doi: 10.29194/NJES.27010001.

Similar Articles

1-10 of 88

You may also start an advanced similarity search for this article.