Vol. 29 No. 2 (2026) Cover Image
Vol. 29 No. 2 (2026)

Published: June 20, 2026

Pages: 319-326

Articles

Synergistic Effects of Hybrid Nano-Calcium Carbonate and Nano-Talc Fillers on the Electrical, Thermal, and Morphological Properties of Epoxy-Glass Fiber Composites

Abstract

This research investigates the influence of single and hybrid mineral nanofillers on the morphological, thermal, and electrical properties of epoxy-based glass fiber composites. Nanocomposites were fabricated using hand lay-up technique, incorporating nano-calcium carbonate (CaCO₃) and nano-talc with particle size of 50 to 100 nm into an epoxy matrix with 5-ply E-glass/S-glass fiber. The study evaluates composites with 2-8 wt% of nano-CaCO₃, and hybrid systems containing nano-CaCO₃ (2-8 wt%) and nano-talc (1-4 wt%). Morphological analysis via Scanning Electron Microscopy (SEM) assessed nanofiller dispersion, while thermal properties were analyzed using Differential Scanning Calorimetry (DSC) for glass transition temperature (Tg). Electrical performance was evaluated through dielectric breakdown voltage (ASTM D149) and surface resistivity (ASTM D257). SEM analysis showed filler dispersion depended on concentration, with optimal distribution at 4-6 wt% before significant agglomeration at higher concentrations. DSC results revealed increased Tg with nanofillers, peaking for the composite with 6 wt% CaCO₃ and 3 wt% talc, indicating enhanced thermal stability. The dielectric breakdown voltage peaked at 17.6 kV for 2 wt% CaCO₃ and 1 wt% talc composite, while surface resistivity was highest for 4 wt% CaCO₃ and 2 wt% talc (73.74×1012Ω). All formulations maintained UL 94 V-1 flammability rating. The study concludes that the synergistic interaction between nano-CaCO₃ and nano-talc enables significant tailoring of thermal and electrical properties for advanced applications.

References

  1. S. Das, “The Cost of Automotive Polymer Composites: A Review and Assessment of DOE’s Lightweight Materials Composites Research,” Office Of Scientific Technical Information, Jan. 2001. https://doi.org/10.2172/777656
  2. K. Agarwal, M. Houser, S. K. Kuchipudi, and B. Girard, “Mechanical properties of fiber reinforced polymer composites: A comparative study of conventional and additive manufacturing methods,” Journal of Composite Materials, vol. 52, no. 23, pp. 3173–3181, Mar. 2018, https://doi.org/10.1177/0021998318762297
  3. C. Wu, F. Xu, H. Wang, H. Liu, F. Yan, and C. Ma, “Manufacturing Technologies of Polymer Composites—A Review,” Polymers, vol. 15, no. 3, p. 712, Jan. 2023, https://doi.org/10.3390/polym15030712
  4. J. G. Gwon, G. H. Doh, S. J. Chun, S. Y. Lee, and J. H. Kim, “Physical and mechanical properties of wood–plastic composites hybridized with inorganic fillers,” Journal of Composite Materials, vol. 46, no. 3, pp. 301–309, Sept. 2011, https://doi.org/10.1177/0021998311413690
  5. R. Olayil, O. Das, V. Arumugaprabu, and W. A. Lenin Anselm, “A Brief Review on Effect of Nano fillers on Performance of Composites,” IOP Conf. Ser.: Mater. Sci. Eng., vol. 1059, no. 1, p. 012006, Feb. 2021, https://doi.org/10.1088/1757-899x/1059/1/012006
  6. M. Z. Rong, M. Q. Zhang, and W. H. Ruan, “Surface modification of nanoscale fillers for improving properties of polymer nanocomposites: a review,” Materials Science and Technology, vol. 22, no. 7, pp. 787–796, July 2006, https://doi.org/10.1179/174328406x101247
  7. Y. Wang, R. J. Macfarlane, and G. J. Desroches, “Ordered polymer composite materials: challenges and opportunities.,” Nanoscale, vol. 13, no. 2, pp. 426–443, Jan. 2021, https://doi.org/10.1039/d0nr07547g
  8. A. Haque, D. Dean, M. Shamsuzzoha, and F. Hussain, “S2-Glass/Epoxy Polymer Nanocomposites: Manufacturing, Structures, Thermal and Mechanical Properties,” Journal of Composite Materials, vol. 37, no. 20, pp. 1821–1837, Oct. 2003, https://doi.org/10.1177/002199803035186
  9. Y. Liu and S. Li, “Using silica nanoparticles as curing reagents for epoxy resins to form epoxy–silica nanocomposites,” J of Applied Polymer Sci, vol. 95, no. 5, pp. 1237–1245, Jan. 2005, https://doi.org/10.1002/app.21327
  10. S. Mishra, S. Sonawane, and V. Chitodkar, “Comparative Study on Improvement in Mechanical and Flame Retarding Properties of Epoxy-CaCO3 Nano and Commercial Composites,” Polymer-Plastics Technology and Engineering, vol. 44, no. 3, pp. 463–473, Mar. 2005, https://doi.org/10.1081/pte-200048299
  11. N. Sharma, V. Singal, and D. D’Melo, “Evaluation of water vapour permeability of solventless epoxy – nano talc/montmorrilonite amino‐silane coupled coatings,” Pigment & Resin Technology, vol. 42, no. 1, pp. 45–52, Jan. 2013, https://doi.org/10.1108/03699421311288751
  12. M. Kolahdouz et al., “Carbon-Related Materials: Graphene and Carbon Nanotubes in Semiconductor Applications and Design,” Micromachines, vol. 13, no. 8, p. 1257, Aug. 2022, https://doi.org/10.3390/mi13081257
  13. J. R. and J. W. Gillespie Jr., “Fracture Behaviors of Graphene Sheets and Carbon Nanotubes,” Institute for New Technologies, 2011. https://doi.org/10.5772/14948
  14. I. Tsekmes, “Analysis of the Mechanisms Determining the Thermal and Electrical Properties of Epoxy Nanocomposites for High Voltage Applications,” Jan. 2016, https://doi.org/10.4233/uuid:c07dbb22-09c1-432b-a48a-4b122568143e
  15. S. Thipperudrappa, A. Ullal Kini, and A. Hiremath, “Influence of zinc oxide nanoparticles on the mechanical and thermal responses of glass fiber‐reinforced epoxy nanocomposites,” Polymer Composites, vol. 41, no. 1, pp. 174–181, Aug. 2019, https://doi.org/10.1002/pc.25357
  16. S. Sugiman, S. Salman, A. Dwi Catur, and Y. Panca Asmara, “Modelling the flexural properties of filled epoxy: Effects of volume fraction,” E3S Web of Conf., vol. 465, p. 01028, Jan. 2023, https://doi.org/10.1051/e3sconf/202346501028
  17. F. N. Ahmad, M. Jaafar, S. Palaniandy, and K. A. M. Azizli, “Effect of particle shape of silica mineral on the properties of epoxy composites,” Composites Science and Technology, vol. 68, no. 2, pp. 346–353, Aug. 2007, https://doi.org/10.1016/j.compscitech.2007.07.015
  18. A. S. Prasad et al., “Investigating the effect of surface modification on the dispersion process of polymer nanocomposites,” Nanocomposites, vol. 6, no. 3, pp. 111–124, Aug. 2020, https://doi.org/10.1080/20550324.2020.1809250
  19. M. De Oliveira Taipina, I. V. P. Yoshida, M. D. C. Gonçalves, and M. M. F. Ferrarezi, “Surface modification of cotton nanocrystals with a silane agent,” Cellulose, vol. 20, no. 1, pp. 217–226, Feb. 2013, https://doi.org/10.1007/s10570-012-9820-3
  20. Y. Pan, M. Zhang, H. Bian, C. Wang, X. Zhu, and J. Zhang, “Effect of Silane Coupling Agent on Modification of Areca Fiber/Natural Latex.,” Materials, vol. 13, no. 21, p. 4896, Oct. 2020, https://doi.org/10.3390/ma13214896
  21. A. Fihri et al., “Effect of interfacial modification on functional properties of polyethylene and polypropylene—Fibrous silica nanocomposites,” Vinyl Additive Technology, vol. 30, no. 3, pp. 653–662, Dec. 2023, https://doi.org/10.1002/vnl.22076
  22. A. Misra, M. Shukla, M. K. Shukla, D. Srivastava, and A. K. Nagpal, “Nano CaCO3 modified multifunctional epoxy nanocomposites: A study on flexural and structural properties,” Materials Today: Proceedings, vol. 47, pp. 3295–3300, Jan. 2021, https://doi.org/10.1016/j.matpr.2021.07.143
  23. N. Hammad, A. El-Nemr, and I. G. Shaaban, “The Efficiency of Calcium Oxide on Microbial Self-Healing Activity in Alkali-Activated Slag (AAS),” Applied Sciences, vol. 14, no. 12, p. 5299, June 2024, https://doi.org/10.3390/app14125299
  24. Y. W. Leong, A. Ariffin, and Z. A. M. Ishak, “Mechanical and thermal properties of talc and calcium carbonate filled polypropylene hybrid composites,” J of Applied Polymer Sci, vol. 91, no. 5, pp. 3327–3336, Jan. 2004, https://doi.org/10.1002/app.13543
  25. O. A. Afolabi and N. Ndou, “Synergy of Hybrid Fillers for Emerging Composite and Nanocomposite Materials-A Review.,” Polymers, vol. 16, no. 13, p. 1907, July 2024, https://doi.org/10.3390/polym16131907
  26. A. A. Patil, P. S. Shisode, A. S. Patil, A. A. Patil, P. P. Mahulikar, and C. B. Patil, “Impact of bio-filler concentration on the thermal and mechanical properties of epoxy nanocomposites,” Bull Mater Sci, vol. 48, no. 2, Apr. 2025, https://doi.org/10.1007/s12034-025-03421-6
  27. W. Silva Dias et al., “3D Printing of Virucidal Polymer Nanocomposites (PLA/Copper Nanoparticles).,” Polymers, vol. 17, no. 3, p. 283, Jan. 2025, https://doi.org/10.3390/polym17030283
  28. I. Pleşa, P. V. Noţingher, S. Schlögl, C. Sumereder, and M. Muhr, “Properties of Polymer Composites Used in High-Voltage Applications,” Polymers, vol. 8, no. 5, p. 173, Apr. 2016, https://doi.org/10.3390/polym8050173
  29. S. Nait Larbi et al., “Characterization of PVC/CaCO3 Nanocomposites Aged Under the Combined Effects of Temperature and UV-Radiation,” Materials, vol. 18, no. 17, Aug. 2025, https://doi.org/10.3390/ma18174001
  30. J. Yao et al., “Synchronously Strengthen and Toughen Polypropylene Using Tartaric Acid-Modified Nano-CaCO3.,” Nanomaterials, vol. 11, no. 10, p. 2493, Sept. 2021, https://doi.org/10.3390/nano11102493
  31. M. Danikas, “Breakdown in Nanofluids: A Short Review on Experimental Results and Related Mechanisms,” Eng. Technol. Appl. Sci. Res., vol. 8, no. 5, pp. 3300–3309, Oct. 2018, https://doi.org/10.48084/etasr.2136
  32. S. Sorte, A. Salgado, A. F. Monteiro, D. Ventura, N. Martins, and M. S. A. Oliveira, “Advancing Power Transformer Cooling: The Role of Fluids and Nanofluids—A Comprehensive Review,” Materials, vol. 18, no. 5, p. 923, Feb. 2025, https://doi.org/10.3390/ma18050923
  33. R. Wang, C. Xie, S. Luo, B. Gou, H. Xu, and L. Zeng, “The influence mechanism of nanoparticles on the dielectric properties of epoxy resin.,” RSC Adv., vol. 9, no. 34, pp. 19648–19656, Jan. 2019, https://doi.org/10.1039/c9ra02889g
  34. A. Fajdek-Bieda and A. Wróblewska, “The Use of Natural Minerals as Reinforcements in Mineral-Reinforced Polymers: A Review of Current Developments and Prospects,” Polymers, vol. 16, no. 17, p. 2505, Sept. 2024, https://doi.org/10.3390/polym16172505
  35. C.-Q. Li et al., “Surface modification of calcium carbonate: A review of theories, methods and applications,” J. Cent. South Univ., vol. 28, no. 9, pp. 2589–2611, Sept. 2021, https://doi.org/10.1007/s11771-021-4795-6
  36. U. Sundar, Z. Lao, and K. Cook-Chennault, “Investigation of Piezoelectricity and Resistivity of Surface Modified Barium Titanate Nanocomposites,” Polymers, vol. 11, no. 12, p. 2123, Dec. 2019, https://doi.org/10.3390/polym11122123