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Go to Editorial ManagerThis paper investigates the effect of cutter path used in the milling process on the produced surface roughness using two different tools. The cutting paths which are named as; one directional, zigzag , Morph, overlap spiral and spiral are considered as cutter path strategies. The cutter path strategies greatly influenc the surface finish of the work pieces. The objective of this study is to investigate the best cutting characteristics and effects of cutting path for aluminuim using end mill and ball mill tools. MASTER CAM software has been used in design and producing NC CODE. The results indicate that the raw tool path strategy and flat end mill tool gives minimum roughness value with (0.15µm), while the spiral tool path strategy and ball end mill tool gives minimum roughness value with (0.76µm).
An important challenge confronted when using blanking to machine sheet metal is the treatment of the shearing force in demand for great strength and heavy stock. One of the methods used to decrease the force wanted is the increase of a punch shear angle. In this work, experiments were conducted to study the effect of shear angle for blank has a diameter (50 mm) on shear force of a low carbon steel sheet (AISI 1008). Low carbon steel is a very common material used in fabrication of sheet metal components, with thickness of (0.5 mm). Tools used in the blanking tests were one traditional flat end punch and four different bevel sheared rooftop punches, which rooftop punches were compared to. and it (0°, 5°, 10°, 15°, 20°) a punches diameter (49.95 mm) by clearance (0.025mm) for each side , with a blanking speed (500mm/min). A special blanking die set is designed and manufactured and was a blank cut by a hydraulic press whose capacity (20 ton). The results showed that the blanking forces of (AISI 1008) low carbon steel metal could be decreased radically with best bevel punch geometry. Using (10°) shear angle at the punch end, the cutting forces decreased up to (90%) compared to the ones of the traditional flat end tool