Vol. 22 No. 2 (2019) Cover Image
Vol. 22 No. 2 (2019)

Published: July 31, 2019

Pages: 117-123

Articles

Effect of Different Friction Stir Spot Welding Techniques on the Mechanical Properties and Microstructure of Aluminum AA2024-T3

Abstract

This paper presents a comparison of using different techniques for stir spot welding of Aluminum 2024-T3, which are refill friction stir spot welding (RFSSW), edited (RFSSW-pin) and conventional friction stir spot welding (FSSW), depending on the obtained tensile shear strength property. Specimens were prepared from AA2024-T3 sheet for chemical analysis and mechanical tests. Workpieces were stir spot welded utilizing the above mentioned techniques at four rotational speeds (2000, 2500, 3000 and 4000 rpm) using tool pin diameters (5 and 7 mm) for conducting the tensile shear tests. The microhardness along the cross section of the welded specimens was conducted at the best conditions as well as the microstructure examination. The comparison results revealed that at the rotational speeds (2000 and 4000 rpm) in both cases of tool pin (5 and 7 mm), the ultimate tensile shear force was slightly higher than that for other speeds. However, the ultimate tensile shear force was found higher at 3000 rpm speed with a tool pin 7 mm. The microhardness results manifested a W-shape at the best conditions. Finally, the microstructure examination depicted the morphology of the main zones of the weld joint.

References

  1. S. T. Amancio-filho, A. P. C. Camillo, L. Bergmann, E. Kury, N. G. A. Machado, J. F. Santos “Preliminary Investigation of the Microstructure and Mechanical Behaviour of 2024 Aluminium Alloy Friction Spot Welds” Materials Transactions, Special Issue on Aluminium Alloys 2010, The Japan Institute of Light Metals. Vol. 52, No. 5, pp. 985–991, 2011.
  2. S. Venukumar, S. Muthukumaran, Y. Swaroop “Microstructure and Mechanical Properties of Refilled Friction Stir Spot Welding of Commercial Pure Aluminium” Materials Science Forum, Vol. 765, pp. 776–780, 2013.
  3. S. Venukumar, S. Yalagi, S. Muthukumaran “Comparison of microstructure and mechanical properties of conventional and refilled friction stir spot welds in AA 6061-T6 using filler plate” Trans. Nonferrous Met. Soc. China. Vol. 23, pp. 2833–2842, 2013.
  4. Damjan Klobčar, Janez Tušek, Aleš Nagode, Matija Bušić and Vladka Lešer, “Comparison of joint strength produced by FSW, FSSW and a novel technique Friction Stir Liner Spot Welding” Paper presented at the Zavarivanje: zbornik radova = Welding: proceedings, Pages 31–40, 2014.
  5. H. K. Ibrahim “Effects of Rotational Speeds and Tool Pin Geometry on Microstructure and Mechanical Properties of Refilled Friction Stir Spot Welds of Similar AA2024-T3 Aluminum Alloy Sheets” International Journal of Engineering Research & Technology (IJERT). Vol. 6, No. 04, pp. 937–952, 2017.
  6. Zhikang Shen, Xinqi Yang, Shuo Yang, Zhaohua Zhang and Yuhuan Yin “Microstructure and mechanical properties of friction spot welded 6061-T4 aluminum alloy” Materials and Design Vol. 54, pages 766–778, 2014
  7. Muna Khethier Abbass, Sabah Khamass Hussein, Ahmed Adnan Khudhair “Optimization of Mechanical Properties of Friction Stir Spot Welded Joints for Dissimilar Aluminum Alloys (AA2024-T3 and AA 5754-H114)” Arab J Sci. Eng., Vol. 41, Pages 4563–4572, 2016.
  8. H.M. Anil Kumar, V. Venakata Ramana and S.P. Shanmuganathan “Experimental Investigation of Mechanical Properties And Morphological Studies on Friction Stir Welded Aluminum 2024 Alloy” Science Direct, Materials Today: Proceedings, Vol. 5, Issue 1, Part 1, Pages 700-708, 2018.
  9. S. Dourandish, S. M. Mousavizade, H. R. Ezatpour and G. R. Ebrahimi “Microstructure, mechanical properties and failure behaviour of protrusion friction stir spot welded 2024 aluminium alloy sheets” Science and Technology of Welding and Joining, Vol. 23, No. 4, 2018
  10. Kadhim K. Resan, Abbas A. Alasadi, Muhannad Al-Waily, Muhsin J. Jweeg “Influence of Temperature on Fatigue Life for Friction Stir Welding of Aluminum Alloy Materials” International Journal of Mechanical & Mechatronics Engineering IJMME-IJENS, Vol. 18, No. 02, 2018.
  11. ASTM E1251–94 “Standard Test Method for Optical Emission Spectrometric Analysis of Aluminum and Aluminum Alloys by the Argon Atmosphere , Point-to-Plane” Vol. 03, 1999.
  12. Klaus M. Zwilsky, Edward L. Langer “Properties and Selection: Nonferrous Alloys and Special-Purpose Materials” American Society for Metals, ASM Handbook,vol. 2, 1997.
  13. ASTM E 8M–00b “Standard Test Methods for Tension Testing of Metallic Materials [ Metric ]” An American National Standard, , vol. 02, 2001.
  14. Y. Sun, H. Fujii, N. Takaki and Y. Okitsu, "Novel spot friction stir welding of 6061 and 5052 Al alloys", Science and Technology of Welding and Joining, Vol. 16, No. 7, Pages 605-612, 2011.