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Go to Editorial ManagerThis research is devoted to study the influence of different weight percent concerning to the additions of Ti and Cu on mechanical and tribological properties of AA6061. The composite materials consist of different weight percentage of Ti (0.2, 0.4, and 0.6) wt% and constant weight percentage of Cu (0.2) wt% which were fabricated by liquid metallurgy route technique. Microstructural characterization and phases have been examined by using SEM (scanning electron microscopic).SEM examination showed uniform distribution of nano Ti and Cu in AA6061. The consequences of mechanical tests demonstrated clear enhancement in mechanical properties, such as ultimate tensile strength, yield strength, young modulus, ductility% and hardness at additive percentage of 0.4% Ti+0.2%Cu nano particles incorporated into molten AA6061. Percentage of enhancement ultimate tensile strength is about 73.3%, yield strength about 82.7%, young modulus is about 21.2%, the Vickers hardness about 42.6% and the decreasing in ductility was about 25.2% compared with the metal matrix (AA6061). The wear rate test was performed by using pin on disc rig for both hybrid nano composite and base metal (AA6061) under various loads (10,15and 20) N with sliding speed (1.282) m/sec at a (10) min’s time. The results showed a decrease in wear rate at 0.4%Ti+0.2%Cu compared with the base metal (AA6061). Improvement percentage of wear rate is about 105% at 20 N load.
Desired mechanical properties like microstructure, micro hardness and wear resistance are the key parameters for which low carbon steel (AISI 1006) are widely selected. Surface heat treatment applied to improve these properties; traditionally surface heat treatments like induction hardening, in recent time’s laser surface hardening. In this work, thermochemical treatment (liquid nitriding) by using mixture from 61% NaCN, 15% K2CO3 and 24% KCL and followed by Nd:YAG laser surface treatment was done . The laser parameter were energy (0.89, 2, 4 and 9) J, spot diameter (0.790 ,0.33, 0.283 and 0.224) mm, pulses duration (1, 2.33, 4.47 and 9.87) ms with fix wavelength 1604nm. Laser surface treatment cycle was melting the layer surface, holding and rapid cooling in air medium. Optical microscopy (OM) and scanning electron microscope (SEM) has been used to study the microstructures and cross-sectional of molted and heat affected zones respectively. The wear test was done to measure the wear rate by using pin -on-disk principles were satisfied. The result shown that increasing in laser energy effects to increase in the area of melted and heat affected zones of nitriding steel. Also increasing in laser energy led to increase micro hardness about 61%, while wear rate decrease about 40 % and increased depth of molted zone.
Polymer composites reinforced with clay have garnered substantial academic and industrial interest owing to their environmental and mechanical benefits. This research focuses on the effectiveness of metakaolin-unsaturated polyester composites for sequestering Ni2+ ions from Ni(NO3)2 aqueous solutions and on their tribological performance. The composite materials were synthesized with varying metakaolin concentrations (1, 1.5, 3, and 5 wt.%) to evaluate the influence of clay content on nickel ion recovery and wear resistance. The experimental results show a direct correlation between the reinforcement percentage and the functional properties of the composites. The highest value (61.415%) of Ni+2 recovery efficiency was achieved at a metakaolin concentration of 5 wt.%, which is due to the increased density of active adsorption sites on the composite surface. Conversely, composites with lower metakaolin content exhibited diminished recovery rates due to a limited number of available sites for ion adsorption. Wear resistance results show the same trend, wherein the composite with 5 wt.% metakaolin exhibited maximum wear resistance, characterized by minimal material loss at the applied loads (5, 10, 15, and 20 N). Furthermore, Shore-D hardness measurements indicated a gradual enhancement in the material's hardness with increasing metakaolin content, which confirms the reinforcing role of the clay in enhancing the mechanical properties. Scanning Electron Microscopy (SEM) micrographs showed the formation of wear grooves aligned with the sliding direction during wear testing. In addition, agglomerates and surface deposits were formed that are correlated with the adsorption of metal ions onto the composite surface. These results prove that the incorporation of metakaolin as a reinforcing agent confers dual advantages: it significantly enhances the adsorptive capacity for Ni+2 ion recovery and improves the tribological and mechanical properties of the composite. This positions the material for use in environmental remediation, especially wastewater treatment, and in engineering applications requiring enhanced durability.