Vol. 22 No. 2 (2019) Cover Image
Vol. 22 No. 2 (2019)

Published: July 31, 2019

Pages: 143-150

Articles

Development of High Performance (Mechanical and Wear Properties) of AA 6061-Hybrid Nano Composites Via Liquid Metallurgy Route

Abstract

This research is devoted to study the influence of different weight percent concerning to the additions of Ti and Cu on mechanical and tribological properties of AA6061. The composite materials consist of different weight percentage of Ti (0.2, 0.4, and 0.6) wt% and constant weight percentage of Cu (0.2) wt% which were fabricated by liquid metallurgy route technique. Microstructural characterization and phases have been examined by using SEM (scanning electron microscopic).SEM examination showed uniform distribution of nano Ti and Cu in AA6061. The consequences of mechanical tests demonstrated clear enhancement in mechanical properties, such as ultimate tensile strength, yield strength, young modulus, ductility% and hardness at additive percentage of 0.4% Ti+0.2%Cu nano particles incorporated into molten AA6061. Percentage of enhancement ultimate tensile strength is about 73.3%, yield strength about 82.7%, young modulus is about 21.2%, the  Vickers hardness about 42.6% and the decreasing in ductility was about 25.2% compared with the metal matrix (AA6061). The wear rate test was performed by using pin on disc rig for both hybrid nano composite and base metal (AA6061) under various loads (10,15and 20) N with sliding speed (1.282) m/sec at a (10) min’s time. The results showed a decrease in wear rate at 0.4%Ti+0.2%Cu compared with the base metal (AA6061). Improvement percentage of wear rate is about 105% at 20 N load.

References

  1. R.L. Carlson., G.A. Kardomateas.and J.I.Craig "Mechanics of failure mechanisms in structures" 1 Sted, springer, Berlin, Germany, (2012).
  2. Mohsen H, Hamidreza B., “Fabrication and studying the mechanical properties of A336 alloy reinforced with Al2O3 -10% vol. ZrO2 nanoparticles through stir casting”, Advanced in Materials Physics and Chemistry, 1, 26- 30, (2011).
  3. P.G. Sheasby., R. Pinner., "The surface treatment and finishing of aluminum and its alloys" 6 th edition, ASM international, (2001).
  4. N. Nandakumar, “Experimental Investigation on mechanical properties of Al6061 Hybrid Metal Matrix Composite Reinforced with Silicon Carbide and Graphite”, International Journal of Computer Sciences and Engineering, 6(5) May (2018).
  5. G.G. Sozhamannan, M. Mohamed Yusuf, G. Aravinda, G. Kumaresanb, K. Velmurugan, V.S. K.Venkatachalapathy,” Effect Of Applied Load On The Wear Performance of 6061 Al/ Nano Ticp/ Gr Hybrid Composites”, Materials Today: Proceedings 5, 6489–6496, (2018).
  6. I. Manivannan, S. Ranganathan, S. Gopalakannan, S. Suresh, “Dry Sliding Wear behaviour of cast Al/Al203/Gr hybrid nanocomposite using response surface methodology”, The 3rd International Conference on Materials and Manufacturing Engineering, (2018).
  7. S. Rajesh Ruban, Dr. K. Leo Dev Wins, Dr. M. Mahendra Boopathi and A. Arun Richard, “Evaluation of Mechanical Properties of Al-6061 Reinforced With ZrB2 -SiC Hybrid Metal Matrix Composites”, International Journal of Mechanical Engineering and Technology (IJMET), 9(2)88–94, Feb. (2018).
  8. Jagadeesh.N, Senthil Kumar.A.P , Janaki.S, “Studies on Mechanical and Thermal Behaviors of Al6061- SiC-Gr-ZrO2 NanoHybrid Composites”, IOP Publishing, (2018).
  9. Rajasekhar. Sivapuram, Hariprasada Reddy. Yedula, “An Experimental Investigation On Tensile Properties And Energy Absorption Capabilities Of Hybrid Nano Metal Matrix (Al 6061+B4C+SiC) Composites”, International Journal of Advances In Engineering & Technology, Apr., (2017).
  10. Rajasekhar Sivapuram, Hariprasada Reddy Yedula, “Experimental Investigation on Wear Rate of Al6061/SiC/Zr Hybrid Metal Matrix Composite”, International Journal of Engineering Research in Mechanical and Civil Engineering (IJERMCE), 2(9) Sep. (2017).
  11. G. G. Sozhamannan, M. Mohamed Yusuf, G. Aravind, G. Kumaresan, “Effect of Applied Load on The Wear Performance of 6061 Al/ Nano TiCP/ Gr Hybrid Composites”, Materials Today: Proceedings 5, 6489.
  12. Yanamandala Raghuram Chowdary, C.Yuvaraj, K. Prahlada Rao, B. Durgaprasad, “Evaluation of Mechanical Properties of Al/SiC-Graphite Hybrid Metal Matrix Composites”, International Journal of Advanced Trends in Computer Science and Engineering, 2(6)286-289, (2013).
  13. Madeva Nagaral, V Auradi & Ravishankar M K, “Mechanical Behaviour of Aluminium 6061 Alloy Reinforced With Al2O3 & Graphite Particulate Hybrid Metal Matrix Composites”, International Journal of Research In Engineering & Technology (IJRET), 1(2)193-198, July (2013).
  14. Kumar, GB Veeresh, et al. "Studies on Al6061-SiC and Al7075-Al2O3 metal matrix composites." Journal of Minerals and Materials Characterization and Engineering 9(1)43,(2010)
  15. Akbari, M. Karbalaei, H. R. Baharvandi, and O. Mirzaee. "Nano-sized aluminum oxide reinforced commercial casting A356 alloy matrix: Evaluation of hardness, wear resistance and compressive strength focusing on particle distribution in aluminum matrix." Composites Part B: Engineering 52 (2013): 262-268.
  16. Designation: B 211 – 03 “Standard Specification for Aluminum and Aluminum-Alloy Bar, Rod, and Wire”, ASTM International ,(2009).
  17. Designation: E8/E8M"Standard test methods for tension testing of metallic materials " ASTM International, (2017).
  18. Gaurav Mahajan, Nikhil Karve, Uday Patil, P. Kuppan and K. Venkatesan, “Analysis of Microstructure, Hardness and Wear of Al-SiC-TiB₂ Hybrid Metal Matrix Composite”, Indian Journal of Science and Technology, 8(S2)101-105,Jan.(2015).
  19. U. Achutha Kini, S. S. Sharma, K. Jagannath, P. R. Prabhu, Gowri Shankar M. C., “Characterization Study of Aluminium 6061 Hybrid Composite”, International Journal of Chemical, Molecular, Nuclear, Materials and Metallurgical Engineering 9(6),(2015).