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Go to Editorial ManagerIn the present work the effect of heat treatment processes at different temperatures and in different quenching media on mechanical properties in addition to corrosion behavior in different pH solutions of aluminum alloy 6061 was achieved.The alloy was received as fabricated and the solution heat treatment processes was achieved at temperatures (490,530,570 °C), then quenching for every degree was done in two media (water, oil) to obtain on six samples. The artificial aging was done on every sample at temperature (160°C) for one hour.The microstructure was examined to show Mg2Si in every sample.The results of hardness test showed that the hardness of alloy increased with increasing heat treatment temperatures, and at the same temperature the quenched specimens in oil had higher hardness.On the other hand, the tension tests showed that the strength of alloy increased with increasing of heat treatment temperature, and at the same temperature the quenched specimens in water had higher hardness.The results of corrosions test showed that the heat treatment operations improved corrosion resistance, and the lower value was get upon treating at 530°C.
The effects of the repeated solution heat treatment on hardness, tensile strength and microstructure of aluminum were investigated. For this purpose, an alloy of AA6061-T6 was undergo to cyclic solution heat treatment process which is composed of repeated period (10 min) held at 520 °C for 1, 4, 8 and 12 cycles. The hardness was tested for five aging times (as quenching, one week, three weeks, one month and five months) to all cycles (1, 4, 8 and 12) firstly and it is found that the hardness of five months as aging time for all cycles has the best results (90Hv) as compared with others (as quenching, one week, three weeks, and one month), so it was adopted for all cycles to implement the tensile test and the microstructure. Hardness results were improved to Vickers hardness of (90Hv) with increasing of cycles up to 8 cycles then decreasing after that to (45Hv). Tensile results were showed an increment (34%) also for the same group of 8 cycles compared with (17%) and (9%) for 4 and 12 cycles, respectively. Microstructure is revealed that whenever cycles are increased, the precipitate phase in alloy is increased also, thus, it is improved the hardness and tensile strength.
One of the unique properties of laser heating applications is its powerful ability for precise pouring of energy on the needed regions in heat treatment applications. The rapid rise in temperature at the irradiated region produces a high temperature gradient, which contributes in phase metallurgical changes, inside the volume of the irradiated material. This article presents a comprehensive numerical work for a model based on experimentally laser heated AISI 1110 steel samples. The numerical investigation is based on the finite element method (FEM) taking in consideration the temperature dependent material properties to predict the temperature distribution within the irradiated material volume. The finite element analysis (FEA) was carried out using the APDL scripting language (ANSYS Parametric Design Language) that is provided by the commercial code ANSYS. Infrared (IR) thermography technique was used to explore the workpiece surface and to validate the obtained results. The work takes into account the effect of different speeds of the laser beam and pulses overlap on the temperature pattern of the material surface and depth.
Desired mechanical properties like microstructure, micro hardness and wear resistance are the key parameters for which low carbon steel (AISI 1006) are widely selected. Surface heat treatment applied to improve these properties; traditionally surface heat treatments like induction hardening, in recent time’s laser surface hardening. In this work, thermochemical treatment (liquid nitriding) by using mixture from 61% NaCN, 15% K2CO3 and 24% KCL and followed by Nd:YAG laser surface treatment was done . The laser parameter were energy (0.89, 2, 4 and 9) J, spot diameter (0.790 ,0.33, 0.283 and 0.224) mm, pulses duration (1, 2.33, 4.47 and 9.87) ms with fix wavelength 1604nm. Laser surface treatment cycle was melting the layer surface, holding and rapid cooling in air medium. Optical microscopy (OM) and scanning electron microscope (SEM) has been used to study the microstructures and cross-sectional of molted and heat affected zones respectively. The wear test was done to measure the wear rate by using pin -on-disk principles were satisfied. The result shown that increasing in laser energy effects to increase in the area of melted and heat affected zones of nitriding steel. Also increasing in laser energy led to increase micro hardness about 61%, while wear rate decrease about 40 % and increased depth of molted zone.
Sheet metal forming becomes a research topic for its widely using in the industrial field, these researches seeking for a better specifications of the products with low cost of production processes using available raw materials. In this work the sheet metal used is CuZn35 1mm thick. This sheet metal formed by a process named hydroforming process using a square shaped die to form the sheet metal according to its cavity by the pressure of the hydraulic which must be in direct contact with the surface of the sheet metal. Tests had been made for this sheet metal and for the final product for the as received specimen and for the heat treated one which shows the improvement of the formability of this sheet metal.