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Search Results for adhesion

Article
Evaluation of Bonding Adhesion Strength and Failure Modes of Different Types of Cutback Asphalts

Teeba Falih, Alaa H. Abed

Pages: 149-154

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Abstract

A tack coat is a minimal coating of asphalt cement, cut-back asphalt, or asphalt emulsion to an existing pavement surface between layers to guarantee proper bonding between the two layers and longitudinal and transverse joints. Numerous researchers have assessed interlayer adhesion employing failure-mode behavior tests, such as pull-off, direct shear, and torsion testing. This study aims to quantify the best tensile resistance obtained using three types of cutback asphalt (RC70, RC800 modified with polymer 4.5% & MC70). All are applied on concrete surfaces at a rate of 0.5 L/m². The Proceq DYNA Z16 pull–off tester is used to measure the tensile strength at a rate of 0.25 kN/s. It is found that the average tensile strength of the tack coat materials is (0.319, 0.138, 0.028) MPa, respectively. It is concluded that RC70 has the maximum tensile strength. Also, the different types of solvent affect adhesion strengths; RC70 was Prepared using gasoline, while MC70 used petroleum. Gasoline has greater volatility and thus increased adhesion. Failure strength modes of interior bonding varied between cohesive failure adhesive and adhesive failure.

Article
Evaluation of Surface Roughness of 316L Stainless Steel Substrate on Nanohydroxyapatite by Electrophoretic Deposition

Mohammed Jasim Kadhim, Nawal Ezzat Abdulateef, Makarim Hazim Abdulkareem

Pages: 28-35

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Abstract

The present work was designed on producing nanohydroxyapatite layers using electrophoretic deposition (EPD) on 316L stainless steel substrate.  The EPD coatings were prepared by the deposition of hydroxyapatite (HA)-chitosan nanocomposites on different substrate roughness (polish surface, 220 grit SiC grind, and sand blast surfaces).  Depositions were performed using the suspensions of HA nano particles (3 g/L) in the mixture of alcohol and distilled water (ethanol, 5 vol. %water and containing 0.5 g/L of chitosan dissolved in 1 vol.% acetic acid.  Coatings were achieved on the cathode at constant voltage, time and temperature (90 V, 5 min and 40 °C respectively); the  pH value was performed and fitted at 4.  After deposition, the coated samples were dried at room temperature for 24 h.  The surface topography of coatings was analyzed using atomic force microscopy (AFM).  SEM was used to postulate both the surface and the cross section morphology of the coatings.  The adhesion bonding between the deposited coatings and substrate were measured using tape tester to evaluate the adhesion bonding between the coating and substrate.  The results showed the deposited coatings on sand blasted substrate has less porosity compared with the polish surface and 220 emery paper SiC grinding substrate respectively.  The coating on the sand blasted substrate showed higher nanoroughness (122 nm), better adhesion bonding (removal area 15%) and higher thickness layer (12 µm) than that of the polish substrate and 220 emery paper SiC grinding substrate.

Article
Microstructure and Compressive Peak Stress Analyses of 3D Printed TPU MM-3520

Ahmed Ameen, Ayad Takhakh, Abdalla Abdal-hay

Pages: 336-345

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Abstract

Specimens with the structure of a face-centered cubic were produced using several sets of printing conditions. An experimental testing is conducted to carefully evaluate the microstructural analysis and compressive strength of this structure. The results include the measurement of mechanical properties, such as the peak stress. Fused deposition modeling is employed for the additive manufacturing of experimental specimens made from shape memory polymer thermoplastic polyurethane (MM-3520). We take into account the impact of printing factors on lattice structures, such as layer thickness, printing temperature, and printing speed. Analyzing the microstructure of the printed specimens exhibits that the specimens with highest printing temperature, lowest printing speed and thinner printing layer have better layers adhesion and lower porosities. All the mechanical tests are performed on specimens with the same structure and at a relatively constant density. Among the tested printing parameters, using a layer height of 0.1 mm, a printing temperature of 230 °C, and a printing speed of 20 mm/s yields the highest strength in the specimens. However, specimens printed with a layer height of 0.2 mm, a printing temperature of 220 °C, and a printing speed of 30 mm/s also exhibit good strength, albeit slightly lower than the maximum values. Additionally, when using these specific settings (0.3 mm – 210 °C – 40 mm/s), the mechanical qualities are minimized, yet the stress-strain curves exhibit characteristics similar to elastomers.

Article
Evaluation of Moisture Susceptibility for Modified Open Graded Friction Course Mixes Used Styrene Butadiene Styrene

Miran Bahyam Ahmed, Alaa Hussein Abed, Yasir Mawla Hammood Al-Badran

Pages: 94-101

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Abstract

Open-graded-fraction-course (OGFC), is a hot asphalt mixture usually utilized as a private purpose wearing course, because of open graded asphalt mixture and aggregates skeleton (stone-on-stone) contact, it contain a relatively high air voids’ percentage, after compaction which are permeable to water. In this research one type of gradation was used (12.5 mm) NMAS, to preparing the OGFC asphalt mixtures, penetration grade 40/50, crushed aggregate, asphalt content prepared with 4 % and up to 6 % by weight of mixture with 0.5 % increments. Optimum asphalt content (OAC) was selected based on these criteria, air voids content, asphalt draindown, permeability, and abrasion resistance (aged and un-aged) condition. The mix performance had been investigated by indirect tensile strength and moisture susceptibility (sensitivity) measured according to the (AASHTO T283-14). Results illustrate that the increasing of asphalt binder content leads to a decrease of the air voids content, abrasion loss and permeability values, while draindown increase, conversely, the indirect tensile strength (ITS) had been significantly increased for both conditions and this is a gaod suggestion to resistance alongside moisture susceptibility. It can be decided that the increasing of asphalt  binder percent in OGFC asphalt mixture, leads to an increase in the thickness of binder coating around the aggregates. On the other hand, the influence of modifier that prepared with 4% styrene-butadiene-styrene (SBS) on OGFC asphalt mixture tends to improve the mix properties and exhibit higher (TSR) as compared with original asphalt by (31, 27.7 and 24.4) % at asphalt percent (4.8, 5.3 and 5.8) %, respectively. The SBS improved the adhesion between aggregate and asphalt which leads to reduce stripping of HMA, horizontal deformation, and increased the tensile stiffness modulus value.

Article
Effects of Fiber Orientations on Mechanical Properties of a Carbon Fiber Reinforced Composite Material used in Aircraft Applications

Khuder Abed, Saad Faris, Iman Naemah

Pages: 1-6

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Abstract

The purpose of this research is to investigate how the fiber orientation and loading axis of a composite material affect its behavior. Consideration was given to two different fiber-to-matrix ratios in order to improve the mechanical properties. Hand lay-up samples were produced in accordance with ASTM D790 for flexural testing. On UTM, tensile and flexural tests were performed on the sample. The effect of fiber orientation modifies the composites' mechanical properties. As the fiber orientation increased, the tensile strength of the composite would reduce. This carbon/epoxy composite test demonstrates better strength than those conducted at (30, 5, 60, and 90 degrees). For flexural tests, a three-point bend at 30 degrees demonstrates excellent strength. Utilizing the three-point bend method, the flexural strength and flexural modulus have been determined. The tensile strength, young's modulus, elongation percentage, maximum load to break the composite, peak load, and flexural strength of single- and double-layered carbon fibers were compared and examined. As the number of layers increased, the adhesion between layers of epoxy and fiber carbon, and glass fiber weakened, causing a decrease in almost all mechanical properties. The fabricated 2024-T3 and epoxy glass fiber had higher fatigue strength than aramid reinforced and lower density than steel alloy utilized in aircraft manufacture.

Article
Improving the Mechanical Properties of Fiber Metal Laminate Composite Used in Aircraft Wing

Ahmed Mohammad Kadum, Ali A. Al-katawy, Saad T. Faris, Ehklas E. Kader

Pages: 9-13

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Abstract

The purpose of this study is to reduce weight and improve the mechanical properties of aircraft wing using Hybrid materials known as fiber metal laminates (FMLs). In this study, seven layers were used to produce the FMLs that consist of aluminum alloy2024-T3 reinforced by carbon and glass fibers bonded with blend of epoxy-resole. The Carbon Glass Reinforced Aluminum Laminates (CAGRALLs) was used as FMLs. The results showed that The CAGRALLs gave good mechanical properties because of increasing in tensile strength, elongation at fracture and impact toughness except flexural strength by comparing with other FMLs using commercial epoxy. The increasing in layers led to weaken adhesion force between layers of FMLs caused decreasing almost mechanical properties. The FMLs has good mechanical properties by using carbon and glass fibers by comparing with carbon and jute fibers. The CAGRALLs have higher numbers of cycles at failure under cyclic loadings than Aramid Reinforced Aluminum Laminates (ARALLs). The CAGRALLs have lower density by comparing with aluminum alloy 2024-T3 that used in manufacturing of aircraft wing.

Article
Formation of Nonwoven Webs with Electrostatic Field Effect

Ahmad S. Kanah, Mohamed Turkawi

Pages: 30-34

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Abstract

The non-woven materials industry is one of the fastest-growing industries in the world with the ability to produce materials in less time, specifications, and better prices. nonwoven materials are defined as a web of guided or random fibers that are bonded by friction, interlacement or adhesion. In this research, the rotary electrospinning system was used and a prototype was made to study the process and the complete visualization in terms of the correlation of the electrostatic forces to the formation of nanofibers  by preparing polymeric solutions and exposing them to the electric field between the positive electrode (the serrated cylinder) and the Grounded electrode (plate) and produced high-precision fibers with a diameter (185nm) at 25 kV, whereas the installation of polyvinyl alcohol (PVA) was with different concentrations and the formed fibers possessed an effective surface and deposited on a collector electrode forming nonwoven webs and high productivity is the most important feature of this system compared with the traditional electrospinning system.

Article
Utilizing Sustainable Recycled Thermoplastic Polymers in 3D Printing Filament

Bashar Dheyaa Hussein, Ghanim Sh. Sadiq

Pages: 442-450

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Abstract

Over the last several years, additive manufacturing (AM), sometimes known as "3D printing", has seen remarkable expansion due to mechatronics and materials science advancements. Fused filament deposition (FDM) production is the predominant technology in additive manufacturing (AM) because of its cost-effectiveness in operational and material expenses. Nevertheless, the materials often used for this technique are pristine thermoplastics. Unsuccessful printing and throwaway prototypes generate a significant quantity of trash. Utilizing green and sustainable products is crucial to minimize the environmental effects. Recycled, bio-based, and mixed recycled materials provide a promising solution for 3D printing. The absence of comprehension about the interlayer adhesion process and material degradation in FDM printing has presented a significant obstacle for these environmentally friendly materials. This study comprehensively examines many materials used for FDM three-dimensional printing filaments, including recycled, bio-based, and mixed materials. The merits and drawbacks of thermoplastics and their composites were deliberated over. This evaluation is a comprehensive guide for engineers and researchers in selecting appropriate materials for three-dimensional printing. Three-dimensional printed objects have worse mechanical characteristics in comparison to injection molded materials.

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