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Go to Editorial ManagerIn this research, we successfully obtained Ni/SiC micro-composite coatings with various contents of SiC particles of particle size(10 ?m), by using electrodeposition method from nickel watts bath in which the SiC particles suspend. The effects of the current density, temperature, and particle loading(PL) of SiC particles in the electrolyte on the morphology, texture, and vol% of SiC in deposit were investigated. The morphological and structural analysis show uniform distribution of SiC particles within the composite coatings. It was found that the depositing conditions affect the microstructure of deposited nickel and the SiC vol% in deposit. Furthermore, the vol% of SiC increases in deposit by increasing the particle loading(PL) in the bath, while decreased by increasing the current density. Also the higher values of SiC vol% were obtained at temperature (50°C).
One of the major usages for Al–Pb alloy are bearing alloys because of its lubricant behavior of Pb phase component. Applications of these alloys are in heavy duty, such as boring mills, presses, lathes, milling machines and hydraulic pump bushings. In present work, SiC powder was selected as additive for improving the mechanical properties of Al-Pb alloy that produced by mechanical alloying method. The percentage weight of SiC powder are (2.5, 5,10, 15 %) which mixing together with Al- Pb alloy for two hours in ball milling device, then compacted and sintering to obtain the improved alloy, and examine the mechanical properties (compressive strength and microhardness) of produced alloy. Results show that the additive of SiC powder on the Al-Pb alloy lead to improve the microhardness which increased with increased the percentage of additive, in the other hand, the compressive strength had a reverse effective with increased the percentage of SiC powder.
The present work was designed on producing nanohydroxyapatite layers using electrophoretic deposition (EPD) on 316L stainless steel substrate. The EPD coatings were prepared by the deposition of hydroxyapatite (HA)-chitosan nanocomposites on different substrate roughness (polish surface, 220 grit SiC grind, and sand blast surfaces). Depositions were performed using the suspensions of HA nano particles (3 g/L) in the mixture of alcohol and distilled water (ethanol, 5 vol. %water and containing 0.5 g/L of chitosan dissolved in 1 vol.% acetic acid. Coatings were achieved on the cathode at constant voltage, time and temperature (90 V, 5 min and 40 °C respectively); the pH value was performed and fitted at 4. After deposition, the coated samples were dried at room temperature for 24 h. The surface topography of coatings was analyzed using atomic force microscopy (AFM). SEM was used to postulate both the surface and the cross section morphology of the coatings. The adhesion bonding between the deposited coatings and substrate were measured using tape tester to evaluate the adhesion bonding between the coating and substrate. The results showed the deposited coatings on sand blasted substrate has less porosity compared with the polish surface and 220 emery paper SiC grinding substrate respectively. The coating on the sand blasted substrate showed higher nanoroughness (122 nm), better adhesion bonding (removal area 15%) and higher thickness layer (12 µm) than that of the polish substrate and 220 emery paper SiC grinding substrate.
Magnetic Abrasive Finishing (MAF) process which is a non-traditional polishing technique, is suitable for variety of engineering materials, producing high quality surfaces of parts. An experimental setup study is made to carry out MAF process to improve surface layer quality and hardness of stainless steel grade 321 plate. This study uses two different magnetic pole shapes such as conical magnetic pole without grooves and conical magnetic pole with six grooves. The finally results show that the conical magnetic pole with six grooves can create best surface layer quality and improve hardness in (MAF) process. The process parameters are the applied number of pitches between grooves, finishing time, cutting speed of magnetic pole, voltage, and volume of powder (dose). The magnetic abrasive powder consisted of silicon carbide SiC, particle size 300?m, SiC (65%), it is mixed with the ferromagnetic iron particles (iron powders), particle size 300?m, Fe (35%). Taguchi matrix L18 for five input parameters with mixed level design (2-3) levels was used for designing the experiments and optimal values evaluation for all parameters to improve the hardness. By using MINITAB software data was analyzed, the results indicate that empirical equation (mathematical predicted models) represents the relation of the input parameters with the change in micro Vickers Hardness. The most significant parameters on change in hardness are volume of powder (42.34%) and number of pitches between grooves (25.30%).