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Go to Editorial ManagerWelding residual stress has influences on fatigue, fracture, and corrosion. It is therefore important to explore the welding factors effect on the residual stresses. In this work, four welding factors (current, arc voltage, welding travel speed and included angle) were used to weld low carbon steel (ASTM A516 Grade 60).The experiments included welding of (60) pieces with dimensions of (300 x 150) mm and 10 mm thickness that were conducted based on the design matrix founded by using design of experiment (DOE) software (DESIGN EXPERT 10) with response surface methodology (RSM) technique. The X-Ray diffraction (XRD) method was used to measure the residual stress, which was then modeled and optimized in terms of the welding factors using (RSM) technique. The data showed that the welding travel speed and arc voltage have a significant influence on the residual stress. It was found that the optimum solution for minimum residual stress was at 450 Amp welding current, 34 volt arc voltage, 38 cpm welding speed, and 60? included angle. Where, the optimum value of residual stress was (-88.4 MPa). Finally, the predicted and experimental results of residual stress were in agreement with a maximum error of 1.8%.
Orthoses and prostheses were Chosen and laminated based on their high Yield, ultimate stresses, bending stresses, and fatigue limit. Response Surface Methodology (RSM) was utilized to find the best values for two parameters reinforcement perlon fiber and percent of Titanium Nanoparticle coupled with the matrix resin during optimization. The response surface methodology combined the expertise of mathematicians and statisticians to construct and analyze experimental models. Using this method, we identified 13 different lamination samples comprising a wide range of perlon number and Ti nano Wt% in their Perlon layer composition. All lamination materials defined by RSM methods and produced by a vacuum system were subjected to a battery of tests, with fatigue tests performed on the ideal laminating material in contrast to laminations created in the first study (Tensile test, Bending test, and Fatigue tests according to the ASTM D638 and D790 respectively). In comparison to the other 12 laminations tested using Design Expert version 10.0.2, the lamination with ten perlon layers and 0.75 percent Ti nano proved to be the strongest overall in terms of Yield, ultimate, and bending loads. This study used composite materials and titanium nanoparticles to characterize and fabricate ankle foot orthoses. Strength in bending should amount to about 70 MPa, around 85 MPa in tensile tension. Two empirical quadratic equations for the models of peak bending strength and maximum tensile stress with 95% confidence were created using the response surface approach and analysis of variance within the design of experiments software.