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Go to Editorial ManagerWelding residual stress has influences on fatigue, fracture, and corrosion. It is therefore important to explore the welding factors effect on the residual stresses. In this work, four welding factors (current, arc voltage, welding travel speed and included angle) were used to weld low carbon steel (ASTM A516 Grade 60).The experiments included welding of (60) pieces with dimensions of (300 x 150) mm and 10 mm thickness that were conducted based on the design matrix founded by using design of experiment (DOE) software (DESIGN EXPERT 10) with response surface methodology (RSM) technique. The X-Ray diffraction (XRD) method was used to measure the residual stress, which was then modeled and optimized in terms of the welding factors using (RSM) technique. The data showed that the welding travel speed and arc voltage have a significant influence on the residual stress. It was found that the optimum solution for minimum residual stress was at 450 Amp welding current, 34 volt arc voltage, 38 cpm welding speed, and 60? included angle. Where, the optimum value of residual stress was (-88.4 MPa). Finally, the predicted and experimental results of residual stress were in agreement with a maximum error of 1.8%.
Functionally graded materials were created using laser-directed energy deposition technology. This work examines how different mixing ratios of Stainless Steel 316L and Inconel 625 affect the relative density and porosity of these materials. Twelve samples were created using a constant laser power of 600 W, three different laser scan speeds (20, 25, and 30 mm/s), and four different SS316L/IN625 transition ratios (85%/15%, 60%/40%, 40%/60%, and 15%/85%). To determine the volumetric distribution across the compositional gradients, the porosity and relative density measurements were taken. Optical and scanning electron microscopy were used for microstructural analytical characterization to differentiate between compositional gradients in grain shape and phase distribution. The mechanical performance was examined using microhardness measures, namely the Vickers method. This study applied to prove the process parameters and compositional transformations to the resulting microstructural features and mechanical properties, providing insight into optimizing the laser-directed energy deposition-manufactured functionally graded materials for advanced performance. The best graded composition was found that gives the best overall performance based on experimental data.