Vol. 22 No. 2 (2019) Cover Image
Vol. 22 No. 2 (2019)

Published: July 31, 2019

Pages: 109-116

Articles

Influence of Stirring Speed on Mechanical Properties for Cast Nano-Particulate AA7075-Al2O3 Composites

Abstract

Aluminum metal matrix composites are widely employed for improving the mechanical properties. Various fabrication routes like liquid state, solid state and liquid-solid state are currently available for producing these materials. The objective of the present work is the fabrication of nano particulate composites AA7075-Al2O3 with different amount of nano particles (20-30 nm) reinforced material Al2O3 (2, 4 and 6 wt%) using stir casting technique at three stirring speeds (300, 850 and 1500 rpm). Tensile tests of these composites were carried-out to obtain the mechanical properties (ultimate strength and ductility). Vickers hardness tests were also performed to obtain the hardness number (VHN) of these materials. All tests were performed at room temperature. The microstructures of the best mechanical properties’ composites were examined for the three stirring speeds. It was revealed that the ultimate strength (?u) and Vickers hardness (VHN) for the composite containing 6 wt% Al2O3 fabricated at 850 rpm show the best properties compared to the other composites fabricated at 300 and 1500 rpm and the matrix. The ?u and VHN were increased by about (36.6 %) and (24.5 %) respectively. Ductility of the strongest composite (6 wt% Al2O3 at 850 rpm speed), however, was the least when compared to other composites and the matrix. With increasing the amount of Al2O3, ?u and VHN, an increasing trend was noticed while the ductility shows a reduction trend. The maximum reduction in ductility occurred for the composite containing 6 wt% Al2O3 obtained at 850 rpm. The ductility of the developed composite was reduced by (23 %). The optical microstructures of unreinforced, as-cast Aluminum alloy AA7075 and 6 wt% Al2O3 composites for all stirring speeds show dendrite microstructure resulting from the casting process, but the composite at the stirring speed of 850 rpm shows a more refined microstructure.

References

  1. Aniruddha V. Muley, S. Aravindan and I.P. Singh, Mechanical and tribological studies on nano particles reinforced hybrid aluminum based composite, Manufacturing Rev. 2 (2015) 26.
  2. Ahmed Y. Shash, Amer E. Amer and Moataz El-Saeed, Influence of Al2O3 Nano-dispersions on Mechanical and Wear Resistance Properties of Semisolid Cast A356 Al Alloy, in Mechanical and Materials Engineering of Modern Structure and Component Design, Advanced Structured Materials 70, A. Öchsner and H. Altenbach (eds.), Springer International Publishing Switzerland (2015).
  3. R. Surendran, N. Manibharathi and A. Kumaravel, Wear Properties Enhancement of Aluminum Alloy with Addition of Nano Alumina, FME (Faculty of Mechanical Engineering, Belgrade) Transactions 45 (2017) 83-88.
  4. N. Rajesh and M. Yohan, Recent Studies in Aluminum Metal Matrix Nano Composites (AMMNCs) – a review, International Journal of Mechanical Engineering and Technology 7 (2016) 618–623.
  5. K. N. Antin, & K. Jalava, Mechanical Properties of Cast Aluminium Matrix Composites Reinforced with SiC and Al2O3 Particles, in 20th International Conference on Composite Materials (2015), Denmark.
  6. Hussain J. M. Alalkawi, Aseel A. Hamdany and Abbas Ahmed Alasadi, Influence of Nanoreinforced Particles (Al2O3) on Fatigue Life and Strength of Aluminium Based Metal Matrix Composite, Al-Khwarizmi Engineering Journal 13 (2017) 91- 98.
  7. T. Adithiyaa, D. B. Jabaraj, P. V. Senthil and K. R. Vijaya Kumar, Effect of nano alumina particles on mechanical properties of AA2219 nano metal matrix composites, Journal of Chemical and Pharmaceutical Sciences (JCPS) 9 (2016) 3338-3340.
  8. Dinesh Kumar Koli, Geeta Agnihotri and Rajesh Purohit, Properties and Characterization of Al-Al2O3 Composites Processed by Casting and Powder Metallurgy Routes (Review), International Journal of Latest Trends in Engineering and Technology (IJLTET) 2 (2013) 486-496.
  9. P.O. Babalola, C.A. Bolu, A.O. Inegbenebor and K.M. Odunfa, Development of Aluminium Matrix Composites: A review, Online Int. J. Eng. Technology Research 2 (2014) 1-11.
  10. Praveen Kittali, J. Satheesh, G. Anil Kumar and T. Madhusudhan, A Review on Effects of Reinforcements on Mechanical and Tribological behavior of Aluminum based Metal matrix composites, International Research Journal of Engineering and Technology (IRJET) 03 (2016) 2412-2416.
  11. G. Praveen, K. B. Girisha and H. C. Yogeesha, Synthesis, Characterization and Mechanical Properties of A356.1 Aluminum Alloy Matrix Composite Reinforced With MgO Nano Particles, International Journal of Engineering Science Invention 3 (2014) 53-59.
  12. J. Hashim, L. Looney and M.S.J. Hashmi, Metal matrix composites: production by the stir casting method, J. Mater. Process Technol. 92/93 (1999) 1–7.
  13. J. Hashim, L. Looney and M.S.J. Hashmi, Particle distribution in cast metal matrix composites, Part I, J. Mater. Process Technol. 123 (2002) 251–257.
  14. J. Hashim, L. Looney and M.S.J. Hashmi, Particle distribution in cast metal matrix composites, Part II, J. Mater. Process Technol. 123 (2002) 258–263.
  15. S. Naher, D. Brabazon and L. Looney, Simulation of the stir casting Process, J. Mater. Process Technol. 143/144 (2003) 567–571.
  16. S. Balasivanandha Prabu, L. Karunamoorthy, S. Kathiresan and B. Mohan, Influence of stirring speed and stirring time on distribution of particles in cast metal matrix composite, Journal of Materials Processing Technology 171 (2006) 268–273.
  17. V. Mohanavel, S. Suresh Kumar, R.V. Srinivasan, P. Ganeshan and K.T. Anand, Mechanical and Metallurgical characterization of AA7075-fly ash composites produced by liquid state method, J. Chemical and Pharmaceutical Sciences, Special Issue 2 (2017) 217-220.
  18. S. Arun Prakash, S.A. Abdul Razzak, F. Ajay Christan and M. Logesh, Mechanical characteristics of AA7075 reinforced with tungsten carbide produced by stir casting, Int. J. Pure and Applied Mathematics 119 (2018) 2015-2029.
  19. A. R. I. Kheder, G. S. Marahleh and D. M. K. Al-Jamea, “Strengthening of Aluminum by SiC, Al2O3 and MgO”, Jordan Journal of Mechanical and Industrial Eng. 5 (2011) 533-541.
  20. Iman S. El-Mahallawi, Ahmed Y. Shash and Amer E. Amer, Nano-reinforced cast Al-Si alloys with Al2O3, TiO2 and ZrO2 Nanoparticles, Metals 5 (2015) 802-821.
  21. S.K. Thakur, K.S. Tun and M. Gupta, Enhancing uniform, nonuniform and total failure strain of aluminium by using SiC at nanolength scale, Journal of Engineering Materials and Technology 132 (2010) 1–6.
  22. L. Geng, X. Zhang, G. Wang, Z. Zeng and B. Xu, Effect of aging treatment on mechanical properties of (SiCw+SiCp)/2024 Al hybrid composites, Transactions of Nonferrous Metals Society of China 16 (2006) 387–391.
  23. Y.C. Feng, L. Geng, G.H. Fan, A.B. Li and Z.Z. Zeng, The properties and the microstructure of hybrid composites reinforced with WO3 particles and Al18B4O33 whiskers by squeeze casting, Materials and Design 30 (2009) 3632–3635.
  24. V. Bharath, N Mader, V Auradi and S.A. Kori, Preparation of 6061 Al-Al2O3 MMCs by stir casting and evaluation of mechanical and wear properties, 3rd international conference on material processing and characterization, Procedia Materials Science 6 (2014) 1658-1667.