Vol. 22 No. 2 (2019) Cover Image
Vol. 22 No. 2 (2019)

Published: July 31, 2019

Pages: 73-80

Articles

Study the Effect of Using Microwave Energy in Chemical Processes for Dyeing and Printing Pretreatments of Cotton Fabrics

Abstract

The research focuses on studying the effect of microwave energy as an alternative heating method on dyeing and printing pretreatments of cotton fabrics. In this research, a microwave oven was used to heat the solutions which used in de-sizing, scouring, bleaching and mercerizing processes at different energy levels. The results showed the importance of this heating method in improving desizing efficiency where the best result was obtained at 180 W and 24 min and this method was beneficial in saving energy and time. The best result in scouring was obtained at 720 watts and 24 minutes, whereas at 720 watts and 20 minutes was the best result in bleaching. We can save energy, time and chemicals compared with the conventional method. The mercerizing by microwave increased the absorption of dye solutions for the samples compared with the traditional method, where the color strength increased by increasing the treatment time and the level of energy in the microwave and the best result was obtained at 900 watts and 90 seconds.

References

  1. Haggag K. Microwave Irradiatiion and its Application in Textile Industries. Science Publishing Group, First Edition, Cairo, Egypt, 86, 2014.
  2. Hoa A, Wang X, Lianghua Wu. Effect of microwave irradiation on the physical properties and morphological structures of cotton cellulose. Journal Carbohydrate Polymers 74,934-937, 2008.
  3. Murugan. R, Senthilkumar, Ramachandran. T. Study on the possibility of reducation in dyeing time using microwave oven dyeing technique, IE(I) Journal – TX, Vol 87,23-27, 2007.
  4. KoÇak D, Akalin M, Merdan B. Effect of microwave energy on disperse dyeability of polypropylene fibres. Marmara Journal of Pure and Applied Sciences, Special Issue-1: 27-31, 2015.
  5. Katovic D, Bischof Vukusic, Flincec Grgac. Aplication of microwaves in textile finishing processes. Faculty of Textile Technology, University of Zagreb, Department of textile Chemistry and Ecology, Croatia, 2005.
  6. Haggag K, Hanna H.L., Youssef B.M., El-Shimy N.S. dyeing polyester with microwave heating using disperse dyestuffs. Textile Research Division, Nat’l Res.Centre, Dokki, Cairo, Egypt, 1995.
  7. Bellini P. Finishing (reference books of textile technologies), the ACIMIT Foundation, Italy, 202, 2001.
  8. Rachana S. Sustainable processes for pre-treatment of cotton fabric. Springer, 9, 2016.
  9. Al-Mousawi S. Microwave assisted dyeing of polyester fabrics with disperse dyes. Molecules, 11, 2013.
  10. C. Karaboğa, A. E. Körlü, K. Duran, M. İ. Bahtiyari. Use of ultrasonic technology in enzymatic pretreatment processes of cotton fabrics. FIBRES & TEXTILES in Eastern Europe, Vol. 15, No. 4 (63), 97-100, 2007.
  11. Banu Yeşim Büyükakinci. Usage of microwave energy in turkish textile production sector. Energy procedia 14, 424- 431, 2012.
  12. Weilin Xu, Chaoli Yang. Hydrolysis and dyeing of polyester fabric using microwave irradiation, Coloration Technology,118, 211-214, 2002. [13] Kiran S. Ecofriendly dyeing of microwave treated cotton fabric using reactive violet H3R, Global NEST Journal, Vol 20, 2018.
  13. Shahid Adeel. Sustainable dyeing of microwave treated polyester fabric using disperse yellow 211 Dye, J. Mex. Chem. Soc., 61(1), 2018.
  14. T. Abou Elmaaty. Microwave and nanotechnology advanced solutions to improve Eco-friendly cotton’s coloration and performance properties. Egypt.J.Chem. 61, No.3, 2018.
  15. Xue Zhao. Research on microwave pad dyeing process for wool fabric, Research Journal of Textile and Apparel, Vol. 21 Issue: 4, pp.263-275, 2017.
  16. Xue Z. Effect of microwave pretreatment on dyeing performance of wool fabric. Journal of Textile Engineering & Fashion Technology;1(6):217‒222, 2017.
  17. Morsy A. El-Apasery. Microwave, ultrasound assisted dyeing- part I: Dyeing characteristics of C.I. Disperse Red 60 on polyester fabric. Egypt. J. Chem. 143 – 151, 2017.
  18. Brochure of LG Society, Korea, The owner`s Manuel for Microwave/Grill/Convection, Model MC-9287BR.