Vol. 20 No. 4 (2017) Cover Image
Vol. 20 No. 4 (2017)

Published: August 31, 2017

Pages: 846-852

Articles

Commercial CaO Catalyzed Biodiesel Production Process

Abstract

Biodiesel produced from vegetable oils is a good alternative clean diesel. The present study was conducted because there are some variations or contradictions in literature on the use of CaO heterogeneous catalyst. In this study, biodiesel was produced from sunflower vegetable oil and methanol in presence of commercial calcium oxide catalyst in batch mechanical stirrer reactor. The effect of three operating conditions, methanol mole ratio (4-12), reaction time (0.5-2.5 h) and catalyst amount (2-10 %), on the yield of biodiesel was studied at constant reaction temperature of 60 oC. Response surface methodology (RSM) was used with central composite design (CCD) of experiments. Polynomial correlation was found for the dependent variable of the process (yield of biodiesel), satisfactorily predicted at 95% confidence level. The optimum yield biodiesel was about 98% and at operating condition of methanol ratio 10, reaction time 2 h and catalyst amount 8 %. The reaction time was found to be the most effective operating condition. Kinetics study of the process showed that first order reaction with triglyceride concentration and zero order with methanol concentration gave best fit with the experimental data, triglyceride with a reaction rate constant k= 1.53 h-1.

References

  1. Ullah, F., Dong, L., Bano, A., Peng, Q., Huanget, J., Current advances in catalysis toward sustainable biodiesel production, J. of the Energy Institute, 89(2), 282-292 (2016).
  2. Sanli, H., & Canakci, M., Effects of Different Alcohol and Catalyst Usage on Biodiesel Production from Different Vegetable Oils, Energy & Fuels, 22, 2713-2719 (2008).
  3. Peterson, G.R. & Scarrah, W.P., Rapeseed oil transesterification by heterogeneous catalysis, J. Am. Oil Chem. Soc. 61, 1593–1597 (1984).
  4. Huaping, Z., W. Zongbin, C. Yuanxiong, Z. Ping, D. Shijie, and L. Xiaohua., Preparation of Biodiesel Catalyzed by Solid Super Base of Calcium Oxide and its Refining Process,. Chin J. Catal. 27, 391-396 (2006).
  5. Granados, M.L., Poves, M.D.Z., Alonso, D.M., Mariscal, R., Galisteo, F. C., Moreno-Tost, R., Santamaría, J., & Fierro, J.L.G., Biodiesel from sunflower oil by using activated calcium oxide, Appl. Catal. B: Environ., 73, 317–326 (2007) .
  6. Arzamendi,G., Arguinarena, E., Campo, I., Zabala, S., Gandía, L.M., Alkaline and alkaline-earth metals compounds as catalysts for the methanolysis of sunflower oil, Catalysis Today, 133, 305-313 (2008).
  7. Kouzu, M., Kasuno, T., Tajika, M., Sugimoto, Y., Yamanaka, S., Hidaka, J., Calcium oxide as a solid base catalyst for transesterification of soybean oil and its application to biodiesel production, Fuel, 87, 2798–2806 (2008).
  8. Liu, X., He, H., Wang, Y., Zhu, S., Piao, X., Transesterification of soybean oil to biodiesel using CaO as a solid base catalyst, Fuel 87, 216–221 (2008).
  9. Stamekovic, O., Veljkovic, V., Yodorovic, Z., The preparation and catalytic activity of calcium oxide in the sunflower oil methanolysis reaction, 20th congress of chemists and technolgysts of Macedonia, CHE-28-E (2008).
  10. Carvalho, J.A.R., Sales, H.B., Sá, N.P., S.J.G. Lima, S.J.G., Sinfrônio, F.S.M., Souza, A.G., Garcia, I., Catalytic activity of commercial oxides for the synthesis of corn biodiesel, 11th International Conference on Advanced Materials (ICAM) Brazil (2009).
  11. Kawashima, A., Matsubara, K. Honda, K., Acceleration of catalytic activity of calcium oxide for biodiesel production, Bioresour. Technol., 100, 696–700 (2009).
  12. Kouzu, M., Yamanaka, S.Y., Hidaka, J.S., Tsunomori, M., Heterogeneous catalysis of calcium oxide used for transesterification of soybean oil with refluxing methanol, Appl. Catal. A: Gen. 355, 94–99 (2009).
  13. Lengyel, J., Z. Cvengrosova, Z., Cvengros, J., Transesterification of triacylglycerols over calcium oxide as heterogeneous catalyst, Petroleum & Coal, 51, 216–224 (2009).
  14. Nakatani, N., Takamori, H., Takeda, K., Sakugawa, H., Transesterification of soybean oil using combusted oyster shell waste as a catalyst, Bioresour Technol., 100 (3), 1510-3 (2009).
  15. Veljković, V.B., Stamenković, O.S., Todorović, Z.B., Lazić, M.L., Skala, D.U., Fuel, 88, 1554-1562 (2009).
  16. Ngamcharussrivichai, C., Nunthasanti, P., Tanachai, S., Bunyakiat, K., Biodiesel production through transesterification over natural calciums, Fuel Processing Tech., 91, 1409–1415 (2010).
  17. Son, S.M., Kusakabe, K., Guan, G., Biodiesel Production from Biodiesel Synthesis and Properties from Sunflower and Waste Cooking Oils using CaO Catalyst under Reflux Conditions, Journal of Applied Sciences, 10 (24), 3191 (2010).
  18. Watcharathamrongkul, K., Jongsomjit, B., Phisalaphong, M., Calcium oxide based catalysts for ethanolysis of soybean oil, Songklanakarin J. Sci. Technol 32 (6), 627-634 (2010).
  19. Boro J., Ashim J. Thakur, A.J., Deka, D., Solid oxide derived from waste shells of Turbonilla striatula as a renewable catalyst for biodiesel production, Fuel Processing Tech., 92, 2061–2067 (2011).
  20. Jazie, A.A., Pramanik, H., Sinha, A. S. K., Egg Shell Waste-Catalyzed Transesterification of Mustard Oil: Optimization Using Response Surface Methodology (RSM), 2nd International Conference on Power and Energy Systems (ICPES 2012) Singapore (2012).
  21. Margaretha, Y.Y., Prastyo, H.S., Ayucitra, A., Ismadji, S., Calcium oxide from Pomacea sp. shell as a catalyst For biodiesel production, International Journal of Energy and Environmental Engineering, 3:33, 2-9 (2012).
  22. N. Viriya-empikul, N., Krasae, P., W. Nualpaeng, W., Yoosuk, B., Faungnawakij, K., Biodiesel production over Ca-based solid catalysts derived from industrial wastes, Fuel ,92, 239–244 (2012).
  23. Buasri,A., Chaiyut, N., Loryuenyong, V., Worawanitchaphong, P., Trongyong, S., Calcium Oxide Derived from Waste Shells of Mussel Cockle, and Scallop as the Heterogeneous Catalyst for Biodiesel Production, The Scientific World J., ID 460923, 7 pages (2013).
  24. Akhihiero, E.T., Oghenejoboh, K.M., Umukoro, P.O., Effects of Process Variables on Transesterification Reaction of Jatropha Curcas Seed Oil for the Production of Biodiesel, Int. J. of Emerging Tech. and Adv., Eng. 3(6), 388 (2013).
  25. Dias, J.M., Alvim-Ferraz, M.C.M., Almeida, M.F., Diaz, J.D.M., Polo, M.S., Utrilla, J.R., Biodiesel production using calcium manganese oxide as catalyst and different raw materials, Energy Conversion and Manag., 65, 647 (2013). ]26[El-Gendy, N. S., & Deriase, S. F., Statistical optimization of bio-diesel production from different types of waste cooking oils using basic heterogeneous catalyst, IJCBS, 4, 79-88 (2013).
  26. Ibrahim, H., Ahmed, A., Bugaje, I., Mohammed, D. & Ugwumma, C., Synthesis of Bulk Calcium Oxide (CaO) Catalyst and its Efficacy for Biodiesel Production, Journal of Energy Technologies and Policy, 3, 14-16 (2013).
  27. Babak, S., Iman, H., Abdullah, A.Z., Alkaline Earth Metal Oxide Catalysts for Biodiesel Production from Palm Oil: Elucidation of Process Behaviors and Modeling Using Response Surface Methodology, Iran. J. Chem. Chem. Eng., 32 (1) 113-126 (2013).
  28. Miladinovic, M.R., Krstic, J.B., Tasic, M.B., Olivera S. Stamenkovic, O.S., Veljkovic, V.B., A kinetic study of quicklime-catalyzed sunflower oil methanolysis, Chem. Eng. Res. Des., 92 (9) 740–1752 (2014).
  29. Zhao, L., Qiu, Z., Stagg-Williams, S.M., Transesterification of canola oil catalyzed by nanopowder calcium oxide, Fuel Processing Technology, 114, 154–162 (2013).
  30. Correia, L.M., Saboya, R.M.A., Campelo, N.S., Cecilia, J.A., Castellon, E.R., Cavalcante, C.L., Vieira, R.S., Characterization of calcium oxide catalysts from natural sources and their application in the transesterification of sunflower oil, Bioresource Tech., 151, 207–213 (2014).
  31. Prasertsit, K., Phoosakul, P., Sukmanee, S., Use of calcium oxide in palm oil methyl ester production, Songklanakarin J. Sci. Tech., 36 (2) 195-200 (2014).
  32. Teo, S.H., Rashid, U., Taufiq-Yap, Y.H., Biodiesel production from crude Jatropha Curcas oil using calcium based mixed oxide catalysts, Fuel 136, 244–252 (2014).
  33. Ude, C.N., Ahmed, E.J., Onyiah, M.I., Anisiji, O.E. & Ude, E.N., Heterogeneous Catalyzed Transesterification of Refined Cottonseed Oil to Biodiesel, The Pacific J. of Sci. & Tech., 15 (2) (2014).
  34. Sanchez, M., Marchetti, J.M., Boulifi, N.E., Aracil, J., Martinez, M., Kinetics of Jojoba oil methanolysis using a waste from fish industry as catalyst, Chem. Eng. J., 262, 640–647 (2015).
  35. Stat-Ease, Inc., Design-Expert 6.0.6 user's Guide, " Section 6 – Response Surface Methods (RSM) Tutorials, (2000).
  36. Petrov, L., Alhamed, Y., Al-Zahrani, A., & Daous, M., Role of Chemical Kinetics in the Heterogeneous Catalysis Studies. Chinese Journal of Catalysis, 32, 1085-1112 (2011).